Posted by: strathkanchris | November 6, 2009

Is Epoxy Ply Good for You!


Much has rightly been said on the allergenic risks of using epoxy in home boatbuilding, I think there is a less publicised health risk. The prospect of building a big boat in a group on the shores of Loch Broom has generated a need for substantial numbers of epoxy mixing pots. Now we could of course buy them but the project is already costing us quite a bit and bearing in mind that the build is going to take place in a cold and draughty cowshed in the depths of winter we are going to be burning quite a lot of calories just keeping warm it seems to me we can achieve two objectives in one hit.

We are told to avoid heavily processed foods for the sake of our health – however raw ingredients, even in these days of over packaging, tend not to come in anything remotely useful for boatbuilding. So, purely in the interests of the hobby, I have been researching various products that look as though they might suit our purpose. It’s a hard job but, so far , my system has stood up to the research. I have sampled a number of products and enlisted the aid of my grandkids to try those less appealing to my palate, far and away the best containers are supplied with a microwaveable sponge pudding filling.

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A sample steam pud - other varieties and brands are available

A variety of flavours are marketed – my personal favorite is the syrup pud, sickly sweet and very good for my dentist’s future income - others may favour the chocolatey ones.

Product to avoid are the individual fruit trifle type – the containers tend to be indented with strengthening patterns which militates against a thorough ‘poxy mix. The ideal pot will be smooth on the inside, enough flexibility to allow for cured epoxy residue to be popped out easily for container reuse on a subsequent day,  strong enough to be capable of serial use and large enough to contain enough epoxy that one individual can apply it within the ‘poxy pot life. Consumption of its original contents should not require too great a sacrifice on the part of the builder – you don’t want to be discouraged from building your boat by having to swallow something abhorrent. Yoghurt pots tend to be made from a styrene plastic which is only good for a single use.  For larger mixes I have found that the 500gm Glace Cherry containers ideal, luckily if you bake the Lemon Cherry version of the extreamly healthy HBBR Rally Cake  you will have a good supply. Experience has shown that however many you may think you need the reality will be at least double that number with a big boat like the St Ayles Skiff.

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A small sample of the tested containers - illustration does not imply endorsement of content

The downside of this cheap-skate approach is the serious risk to your waistline and health. Granted once the boat is built most people will work off the surplus during the training sessions – although I have just realised there is a potential health hazard waiting to trip me up there as well. If we get serious about competing we are going to have to analyze our progress, because of the scattered nature of the  population building this craft the logical place to indulge this analytical process will be a local Hostelry immediately after a training session, it would be ungracious to avail ourselves of the cosy hospitality without properly supporting their Bar sales – yet more calorific consumption. For now though I guess I am just going to have to live dangerously and get used to a diet of instantish steamed pudd. I hope my colleagues in the project are equally prepared for self-sacrifice. We might have to be quick, with only a small supermarket locally and a neighbouring community  embarking on another Skiff there might be a run on the pudding counter, that should cause alarm and despondency amongst the health statisticians in whatever ivory tower they inhabit. The far Northwest Highlands prefered diet of Steamed Pud puts the local population on the road to obese ruin ;-)

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Responses

  1. In the interests of a balanced diet, may I recommend Sainsbury’s coleslaw tubs – handy size, nice rounded corners (good for thorough mixing) & no nasty mouldings to trap that last half ounce of epoxy which would just finish off the job! Not sure there is any great health benefit (over the delicious treacle sponge) if your veg is served in glorified lard, but you can surely take the moral high ground?! ;-)

    • Phil, thanks for the headsup – it will allow Chris P(S) an alternative, sadly the economic case for provisioning from Sainsbury’s is negative, it’s bad enough having to go 65 miles for a comprehensive choice in Tescopolis, Sainsbury’s nearest emporium lies a full 170 miles to the South. BTW available healthy options all have nasty hard corners so mixing is a PITA. The joys of living in paradise :-(

  2. Chris, you are a genius. I love those sticky microwave sponge puds but never get to eat them because rest of family gluten free. Now I have an excuse to get a bunch of them as ‘completely necessary to build my new boat’.
    Pending that I will be using the alu trays from the takeaway curries we occasionally indulge in.

    • Chris
      Genius, hardly – glutton would be much closer to the truth! Look out for the offers, you can indulge in bulk buying and they do tend to have a reasonably long ‘Best before’ date. I do suggest a steady, but not excessive, consumption prior to reaching the intensive ‘poxy stage in the build otherwise you may be faced with the horrors of having to eat several puds each working day to keep up with your mixing needs (microwave in the garage? If you wind up with a surplus you can help save me from my own greed by donating. The thought has just crossed my mind that if they becomes addictive I could be faced with having to build ever larger canoes to maintain a safe freeboard! indeed the beam may be dictated by my expanding girth.
      Chris

  3. Mmmm, sticky steamed pudd sounds great, but to keep my costs down I’ve always cut the bottom half off litre milk boxes, which are coated with some kind of polymer these days instead of wax, at least where I live. Not reuseable, but we seem to go through milk at about the right rate to keep a steady supply heading for the boatshed.

    Is epoxy good for you? Probably not, as we learn all about the effects of bisphenol on our hormones, so try not to ingest any.


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